Welding Resistance Specification
This specification covers the Welding Resistance Series from Yuanhui Electronic Technology (Jiangsu) Co., Ltd. These resistors comply with ROHS requirements and are tested according to vehicle-specific AEC-Q200 standards. They are designed for applications requiring high reliability and performance.
Product Attributes
- Brand: YHR
- Origin: Yuanhui Electronic Technology (Jiangsu) Co., Ltd.
- Certifications: ROHS, AEC-Q200
Technical Specifications
| Product Type | Resistor Size | Power (W) | Resistance Tolerance | Resistance Range (m) | Dimensions (mm) W x A x C x H | Rthi (/W) | TCR (ppm/) | P70 C (W) | D (mm) |
|---|---|---|---|---|---|---|---|---|---|
| WE (Welding) | 2512 | 3W | 0.5%/1%/2%/5% | 0.2~5 | 6.30.2 x 1.20.2 x 3.10.3 x 0.50.1 | 3 | 175 | 6 | 1.4 0.1 |
| WE (Welding) | 3920 | 5W | 0.5%/1%/2%/5% | 0.2~5 | 10.00.2 x 2.20.2 x 5.10.4 x 0.50.1 | 3 | 200 | 12 | 1.64 0.1 |
| WE (Welding) | 5930 | 7W | 0.5%/1%/2%/5% | 0.1~3 | 15.00.3 x 4.20.3 x 7.60.4 x 0.50.1 | 2 | 200 | 15 | 2.0 0.1 |
Reliability Tests
| Test Item | Additional Requirements | Reference | Limits |
|---|---|---|---|
| High Temperature Exposure | 1000 hrs. (T =170C) , unpowered. Measurement at 244 hours after test conclusion . | MIL-STD- 202 Method 108 | 0.5% |
| Temperature Cycling | 1000 Cycles(-55C to +155C) ,unpowered. Minimum dwell time 15min. at each temperature extreme. maximum transition time1 min. . Measurement at least 24hoursafter test conclusion . | JESD22-A-104 | 0.5% |
| HumidityBias | 1000hrs. (85/85%RH) . Note: Specify conditions: 10% of Long-term operating current. Measurement at 244 Hours after test conclusion . | MIL-STD- 202 Method 103 | 0.5% |
| High Temperature Operating Life | 1000 hrs.(T =125C). Long-term operating current was applied to the products intermittently: 90 minutes ON and 30 minutes OFF . Measurement at 244 hours after test conclusion . | MIL-STD- 202 Method 108 | 0.5% |
| Resistance to Soldering Heat | 2505, 30s5s | MIL-STD- 202 Method 210 | 0.5% |
| Solderability | Steam ageing for 8 hours (93C);2) Weld bath temperature 245C5C, duration50.5S . | J-STD-002 | 95% Coverage Minimum |
| Vibration | 20 min.(5 g's) , test from10Hz-2000 Hz, 12 cycles each of 3 orientations . | MIL-STD- 202 Method 204 | 0.5% |
| Board Flex Test | Apply an external force once to the circuit board, bend at least Dx = 2mm, duration 60+5 S . | AEC-Q200-005 | 0.5% |
| Terminal Strength (SMD) | Apply an external force once to the side of the test device, the force is 17.7N(1.8kg), duration 60+1S . | AEC-Q200-006 | 0.5% |
| Mechanical Shock | 1) Pulse waveform: Half-Sine pulse; 2) Accelerate peak: 100g's; 3) Pulse duration: 6ms; 4) Orientation & Shock time: X, Y, Z, 3 times each orientation,total 18 times . | MIL-STD-202H Method 213 | 0.5% |
| ESD | 1) Direct Contact (DC): 6kV ; 2) Air Discharge (AD): 12kV, 16kV, 25kV . | AEC-Q200-002 REV-B | 0.5% |
| Resistance to Solvents | Note: Add Aqueous wash chemical - OKEM Clean or equivalent.Do not use banned solvents . | MIL-STD-202 Method215 | There was no missing, faded, smeared,blurred, or shifted (dislodged) with the marks. There was no crack,separation, crazing,swelling, softening, degradation on the samples. |
| Flame Retardance | 1) Test current: 100%, 115%,130%, 150% (Long-term operating current) . 2) Test duration: 1h . | AEC-Q200-001 | The temperature is not higher than 350 C for more than 10 seconds, no flame, no explosion. |
Tape Packaging Dimensions
| SIZE | Resistance Alloy Resistance Range (m) | A (0.15) | B (0.15) | W (0.3) | E (0.15) | F (0.15) | Po (0.15) | P (0.15) | P (0.15) | D (0.15) | T (0.15) | Quantity (pcs) | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2512 | S: 0.2 | 3.6 | 6.7 | 16 | 1.75 | 7.5 | 2 | 4 | 8 | 1.5 | 1000 | Depends on the thickness of the product | |
| M: 0.3 | 3.7 | 6.9 | 16 | 1.75 | 7.5 | 2 | 4 | 8 | 1.5 | 1000 | Depends on the thickness of the product | ||
| 0.5 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 2000 | Depends on the thickness of the product | ||
| 0.6~1 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 3000 | Depends on the thickness of the product | ||
| K/F: 1.1~1.5 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 2000 | Depends on the thickness of the product | ||
| 1.5~5 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 3000 | Depends on the thickness of the product | ||
| 3920 | M: 0.2 | 5.8 | 10.6 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | Depends on the thickness of the product | |
| 0.3 | 5.6 | 10.65 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 1500 | Depends on the thickness of the product | ||
| 0.4 | 5.8 | 1 | 10.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2500 | Depends on the thickness of the product | |
| 0.5 | 5.7 | 10.4 | 16 | 1.75 | 7.5 | 2 | 4 | 12 | 1.5 | 2500 | Depends on the thickness of the product | ||
| 0.7~1 | 5.8 | 10.5 | 16 | 1.75 | 7.5 | 2 | 4 | 12 | 1.5 | 2500 | Depends on the thickness of the product | ||
| K/F: 1 | 5.8 | 10.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2500 | Depends on the thickness of the product | ||
| 1.5~5 | 5.8 | 10.5 | 16 | 1.75 | 7.5 | 2 | 4 | 12 | 1.5 | 2500 | Depends on the thickness of the product | ||
| 5930 | S: 0.1 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 1000 | Depends on the thickness of the product | |
| M: 0.2 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 16 | 1.5 | 1000 | Depends on the thickness of the product | ||
| 0.3~0.35 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 16 | 1.5 | 1500 | Depends on the thickness of the product | ||
| 0.4~0.5 | 8.1 | 15.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | Depends on the thickness of the product | ||
| 0.6~0.8 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | Depends on the thickness of the product | ||
| K/F: 1 | 8.1 | 15.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | Depends on the thickness of the product | ||
| 2~3 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | Depends on the thickness of the product |
Reel Dimensions
| Size | A | B | C | W | T |
|---|---|---|---|---|---|
| 2512 W=12 | 178 | 60 | 13 | 12.5 | 21 |
| 2512 W=16 | 203 | 60 | 13 | 16.5 | 21 |
| 3920 W=24 | 330 | 100 | 13 | 24.5 | 29 |
| 3920 W=16 | 330 | 100 | 13 | 16.5 | 21 |
| 5930 | 330 | 100 | 13 | 24.5 | 29 |
Solder Pad Dimensions
| Solder Pad Type | w | c | a | b |
|---|---|---|---|---|
| YHR-S/ M/ K/ F-3 | 7 | 3.4 | 1.8 | 3.4 |
| YHR-S/ M/ K/ F- 5 | 11 | 6.2 | 2.7 | 5.6 |
| YHR-S/ M/ K/ F-7 | 16 | 8.75 | 5.2 | 5.6 |
Version History
| Version | Date | Description of amendment |
|---|---|---|
| A1.0 | 04-May-2024 | First release |
| A2.0 | 06-JAN-2025 | 1. Updated some 5930 and 3920 tape information 2. Updated some 3920 product information |
2504281715_Yohey-YHR3920WE5WR0005F25_C48581046.pdf
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