Welding Resistance Specification
This specification covers the Welding Resistance Series from Yuanhui Electronics Technology (Jiangsu) Co., Ltd. These resistors comply with ROHS requirements and are tested according to vehicle-specific AEC-Q200 standards. They are designed for applications requiring high reliability and performance.
Product Attributes
- Brand: YHR
- Origin: Yuanhui Electronics Technology (Jiangsu) Co., Ltd.
- Certifications: ROHS, AEC-Q200
Technical Specifications
| Product Type | Resistor Size | Power (W) | Resistance Tolerance (%) | Resistance Range (m) | Construction Dimensions (mm) | Electrical Specifications | TCR (ppm/) | P70 C (W) |
|---|---|---|---|---|---|---|---|---|
| WE (Welding) | 2512 | 3 | 0.5%/1%/2%/5% | 0.2~5 | W: 6.30.2, A: 1.20.2, C: 3.10.3, H: 0.50.1 | Material: S, D0.1 (mm): 1.4, 1.5, 0.93, 1.08, 0.86, 0.65, 0.5, 0.43, 0.31, 0.28 | 175, 115, 70, 50 | 6, 5 |
| WE (Welding) | 3920 | 5 | 0.5%/1%/2%/5% | 0.2~5 | W: 10.00.2, A: 2.20.2, C: 5.10.4, H: 0.50.1 | Material: M, D0.1 (mm): 1.64, 1.37, 0.97, 0.83, 0.55, 0.4, 1.16, 0.75, 0.56, 0.47, 0.37, 0.28 | 200, 150, 100, 70, 50 | 12, 10, 9, 8, 7 |
| WE (Welding) | 5930 | 7 | 0.5%/1%/2%/5% | 0.1~3 | W: 15.00.3, A: 4.20.3, C: 7.60.4, H: 0.50.1 | Material: S, D0.1 (mm): 2.0, 1.5, 0.98, 0.83, 0.75, 0.6, 0.5, 0.41, 0.86, 0.61, 0.4, 0.34, 0.29 | 200, 100, 75, 50 | 15, 10, 9, 8, 7 |
Reliability Tests
| Test Item | Additional Requirements | Reference | Limits |
|---|---|---|---|
| Dimension | Verified according to the specification. | GB/T 5729-1994-4.4.2 | As Spec |
| High Temperature Exposure | 1000 hrs. (T =170C), unpowered. Measurement at 244 hours after test conclusion. | MIL-STD-202 Method 108 | 0.5% |
| Temperature Cycling | 1000 Cycles(-55C to +155C), unpowered. Minimum dwell time 15min. at each temperature extreme. maximum transition time1 min. Measurement at least 24hours after test conclusion. | JESD22-A-104 | 0.5% |
| Humidity Bias | 1000hrs. (85/85%RH). Note: Specify conditions: 10% of Long-term operating current. Measurement at 244 Hours after test conclusion. | MIL-STD-202 Method 103 | 0.5% |
| High Temperature Operating Life | 1000 hrs.(T =125C). Long-term operating current was applied to the products intermittently: 90 minutes ON and 30 minutes OFF. Measurement at 244 hours after test conclusion. | MIL-STD-202 Method 108 | 0.5% |
| Resistance to Soldering Heat | 2505, 30s5s | MIL-STD-202 Method 210 | 0.5% |
| Solderability | 1) Steam ageing for 8 hours (93C); 2) Weld bath temperature 245C5C, duration 50.5S. | J-STD-002 | 95% Coverage Minimum |
| Vibration | 20 min.(5 g's), test from 10Hz-2000 Hz, 12 cycles each of 3 orientations. | MIL-STD-202 Method 204 | 0.5% |
| Board Flex Test | Apply an external force once to the circuit board, bend at least Dx = 2mm, duration 60+5 S. | AEC-Q200-005 | 0.5% |
| Terminal Strength (SMD) | Apply an external force once to the side of the test device, the force is 17.7N(1.8kg), duration 60+1S. | AEC-Q200-006 | 0.5% |
| Mechanical Shock | 1) Pulse waveform: Half-Sine pulse; 2) Accelerate peak: 100g's; 3) Pulse duration: 6ms; 4) Orientation & Shock time: X, Y, Z, 3 times each orientation, total 18 times. | MIL-STD-202H Method 213 | 0.5% |
| ESD | 1) Direct Contact (DC): 6kV; 2) Air Discharge (AD): 12kV, 16kV, 25kV. | AEC-Q200-002 REV-B | 0.5% |
| Resistance to Solvents | Note: Add Aqueous wash chemical - OKEM Clean or equivalent. Do not use banned solvents. | MIL-STD-202 Method215 | There was no missing, faded, smeared, blurred, or shifted (dislodged) with the marks. There was no crack, separation, crazing, swelling, softening, degradation on the samples. |
| Flame Retardance | 1) Test current: 100%, 115%, 130%, 150% (Long-term operating current). 2) Test duration: 1h. | AEC-Q200-001 | The temperature is not higher than 350 C for more than 10 seconds, no flame, no explosion. |
Tape Packaging Dimensions
| SIZE | Resistance Alloy Resistance Range (m) | A (0.15) | B (0.15) | W (0.3) | E (0.15) | F (0.15) | Po (0.15) | P (0.15) | P (0.15) | D (0.15) | T (0.15) | Quantity (pcs) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 2512 | S: 0.2 | 3.6 | 6.7 | 16 | 1.75 | 7.5 | 2 | 4 | 8 | 1.5 | 1000 | Depends on the thickness of the product |
| M: 0.3 | 3.7 | 6.9 | 16 | 1.75 | 7.5 | 2 | 4 | 8 | 1.5 | 1000 | ||
| 0.5 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 2000 | ||
| 0.6~1 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 3000 | ||
| K/F: 1.1~1.5 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 2000 | ||
| 1.5~5 | 3.5 | 6.7 | 12 | 1.75 | 5.5 | 2 | 4 | 4 | 1.5 | 3000 | ||
| 3920 | M: 0.2 | 5.8 | 10.6 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | |
| 0.3 | 5.6 | 10.65 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 1500 | ||
| 0.4 | 5.8 | 10.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2500 | ||
| 0.5 | 5.7 | 10.4 | 16 | 1.75 | 7.5 | 2 | 4 | 12 | 1.5 | 2500 | ||
| 0.7~1 | 5.8 | 10.5 | 16 | 1.75 | 7.5 | 2 | 4 | 12 | 1.5 | 2500 | ||
| K/F: 1 | 5.8 | 10.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2500 | ||
| 1.5~5 | 5.8 | 10.5 | 16 | 1.75 | 7.5 | 2 | 4 | 12 | 1.5 | 2500 | ||
| 5930 | S: 0.1 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 1000 | |
| M: 0.2 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 16 | 1.5 | 1000 | ||
| 0.3~0.35 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 16 | 1.5 | 1500 | ||
| 0.4~0.5 | 8.1 | 15.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | ||
| 0.6~0.8 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | ||
| K/F: 1 | 8.1 | 15.5 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 | ||
| 2~3 | 8.5 | 15.7 | 24 | 1.75 | 11.5 | 2 | 4 | 12 | 1.5 | 2000 |
Reel Dimensions
| SIZE | A | B | C | W | T |
|---|---|---|---|---|---|
| 2512 | 178 | 60 | 13 | 12.5 | 21 |
| 203 | 60 | 13 | 16.5 | 21 | |
| 3920 | 330 | 100 | 13 | 24.5 | 29 |
| 330 | 100 | 13 | 16.5 | 21 | |
| 5930 | 330 | 100 | 13 | 24.5 | 29 |
Solder Pad Dimensions
| Solder Pad Type | w | c | a | b |
|---|---|---|---|---|
| YHR-S/ M/ K/ F-3 | 7 | 3.4 | 1.8 | 3.4 |
| YHR-S/ M/ K/ F- 5 | 11 | 6.2 | 2.7 | 5.6 |
| YHR-S/ M/ K/ F-7 | 16 | 8.75 | 5.2 | 5.6 |
Version History
| Version | Date | Description of amendment |
|---|---|---|
| A1.0 | 04-May-2024 | First release |
| A2.0 | 06-JAN-2025 | 1. Updated some 5930 and 3920 tape information. 2. Updated some 3920 product information. |
2504281715_Yohey-YHR5930WE7WR0015F2_C48581053.pdf
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