Product Overview
The SAMXON KM Series Aluminum Electrolytic Capacitors are polar, foil-type capacitors designed for use in electronic equipment. These capacitors meet IEC60384 standards and are constructed with an aluminum case, sealed with end seal rubber, and enclosed in a vinyl sleeve. They are suitable for applications requiring reliable performance across a specified temperature range, with features like safety vents for enhanced operational safety.
Product Attributes
- Brand: SAMXON
- Series: KM Series
- Construction Type: Single ended, foil type
- Sleeve Material: PET
- Sealing Material: Rubber
- Lead Line Material: Tinned CP wire (Pb Free)
- Terminal Material: Aluminum wire
- Origin: MAN YUE ELECTRONICS COMPANY LIMITED
Technical Specifications
| SAMXON Part No. | WV (Vdc) | Cap. (F) | Cap. tolerance | Temp. range() | tan (120Hz, 20) | Leakage Current (A, 2min) | Max Ripple Current at 105 120Hz (mA rms) | Load lifetime (Hrs) | Dimension (mm) DL | Sleeve | F | d |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| EKM826M2GL30RR**P | 400 | 82 | -20%~+20% | -25~105 | 0.24 | 1024 | 443 | 2000 | 18X30 | PET | 7.5 | 0.8 |
General Characteristics
| Item | Specification |
|---|---|
| Rated voltage (WV) | 6.3, 10, 16, 25, 35, 50, 63, 100, 160, 200, 220, 250, 350, 400, 420, 450 V.DC |
| Surge voltage (SV) | 8, 13, 20, 32, 44, 63, 79, 125, 200, 250, 270, 300, 400, 450, 470, 500 V.DC |
| Nominal capacitance (Tolerance) | Measured at 120Hz12Hz, not more than 0.5Vrms, 202. Within specified tolerance. |
| Leakage current | Measured after 2 minutes with a 1k10 protective resistor. Refer to Table 1. |
| tan | Measured at 120Hz12Hz, not more than 0.5Vrms, 202. Refer to Table 1. |
| Terminal strength (Tensile force) | 0.5mm and less: 5 N (0.51 kgf); Over 0.5mm to 0.8mm: 10 N (1.0 kgf) |
| Terminal strength (Bending force) | 0.5mm and less: 2.5 N (0.25 kgf); Over 0.5mm to 0.8mm: 5 N (0.51 kgf) |
| Load life test | 105C 2, with DC bias voltage plus rated ripple current for specified time. Criteria: Leakage current within 4.3, Capacitance change within 20%, tan not more than 200% of specified value, no electrolyte leakage. |
| Shelf life test | Stored at 1052 for 1000+48/0 hours. Criteria: Leakage current within 4.3, Capacitance change within 20%, tan not more than 200% of specified value, no electrolyte leakage. |
| Surge test | 1000 cycles of charge (305s) and discharge (5 min 30s) with surge voltage. Criteria: Leakage current not more than specified, Capacitance change within 15%, tan not more than specified, no electrolyte leakage. |
| Vibration test | 10Hz ~ 55Hz, 1.5mm peak to peak amplitude for 2 hours in 3 directions. Criteria: No intermittent contacts, open or short circuiting, no damage to terminals or electrodes, no mechanical damage, no electrolyte leakage or swelling. |
| Solderability test | Soldering temperature: 2453, Dipping depth: 2mm, Dipping speed: 252.5mm/s, Dipping time: 30.5s. Criteria: Minimum 95% of immersed surface coated. |
| Resistance to solder heat test | Solder bath at 2605 for 101 seconds or 40010 for 3+0/-1 seconds to 1.5~2.0mm from body. Criteria: Leakage current not more than specified, Capacitance change within 10%, tan not more than specified, no electrolyte leakage. |
| Change of temperature test | 5 cycles of temperature changes (-40/-25 to +105). Criteria: Leakage current not more than specified, tan not more than specified, no electrolyte leakage. |
| Damp heat test | 5008 hours at 402, 90~95% RH. Criteria: Leakage current not more than specified, Capacitance change within 20%, tan not more than 120% of specified value, no electrolyte leakage. |
| Vent test | Applies to products with vent (diameter 6.3). DC test with reversed polarity and specified current. Criteria: Vent operates with no dangerous conditions. |
| Maximum permissible ripple current | Maximum AC current at 120Hz and maximum operating temperature. Frequency multipliers provided for various frequencies and voltages. |
Environment-related Substances
Refer to the latest document of Environment-related Substances standard (WI-HSPM-QA-072). Controlled substances include Heavy metals, Chlorinated organic compounds, Brominated organic compounds, Tributyltin compounds, Asbestos, Specific azo compounds, Formaldehyde, Beryllium oxide, Beryllium copper, Specific phthalates, Hydrofluorocarbon (HFC), Perfluorocarbon (PFC), Perfluorooctane sulfonates (PFOS), and Specific Benzotriazole.
Application Guidelines
Circuit Design: Electrical parameters vary with temperature and frequency. Designers should consider effects on leakage current, capacitance, and ESR. Avoid common misapplication conditions like reverse voltage, repeating charge/discharge, over-voltage, and excessive ripple current. For series/parallel capacitor use, consider voltage and current imbalances. Mounting considerations include avoiding wiring patterns under capacitors, matching hole spacing, providing clearance for pressure relief vents, and avoiding high voltage wiring near vents. Electrical isolation of the capacitor is crucial. Sleeve is for marking, not insulation.
Capacitor Handling: Do not reuse capacitors from used equipment. Discharge transient recovery voltage if necessary. Gradually apply rated voltage with a resistor for capacitors stored long periods. Avoid using dropped, dented, or crushed capacitors. Verify capacitance, voltage, and polarity before insertion. Ensure auto insertion equipment does not stress leads. Manual soldering should observe temperature and time specifications, avoiding stress on leads and contact with the capacitor body. Flow soldering requires adherence to conditions and avoiding immersion of the capacitor body. Avoid rapid temperature rises during preheat and resin bonding.
Post-Solder Handling & Cleaning: Avoid moving capacitors after soldering. Do not use capacitors as handles. Avoid striking capacitors after assembly. Circuit boards can be cleaned using suitable solvents, but avoid halogenated, alkali, petroleum-based, xylene, and acetone solvents unless specified. Thorough drying is required. Monitor cleaning solvent contamination levels. When using mounting adhesives or coating agents, avoid halogenated solvents and chloroprene based polymers.
Precautions: Do not store or use capacitors outside rated temperature ranges, in direct contact with water/oil, high humidity, toxic gases, ozone, radiation, or excessive vibration/shock. Avoid touching terminals due to potential electric shock. Do not short circuit terminals with conductive materials.
Emergency Procedures: If the pressure relief vent operates, immediately turn off equipment. Avoid contact with escaping electrolyte gas. Flush eyes with water if electrolyte enters, gargle if ingested, and wash skin with soap and water if contacted.
Long Term Storage: Leakage current increases with storage time. Recondition capacitors after one year by applying rated voltage in series with a 1000 resistor for 30 minutes. Products over eighteen months past their date code require confirmation. Environmental conditions for storage are critical.
Capacitor Disposal: Incinerate after crushing or puncturing the can wall, or dispose of as solid waste, following local laws. Incineration at high temperatures is recommended to prevent toxic gas release.
2411272005_Man-Yue-Tech-EKM826M2GL30RR_C2903593.pdf
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