Product Overview
This document outlines the specifications for the Metallized Polypropylene Film Capacitor, model CBB21/CBB22/MPP (KP103J2G0501). It details the product's features, applications, technical requirements, and testing procedures. The capacitor is designed for high-frequency, DC, AC, and pulse applications, offering small size, good self-healing properties, low high-frequency loss, and durability.
Product Attributes
- Brand: (Keya Electronics)
- Origin: Dongguan, China
- Material: Metallized Polypropylene Film
- Certifications: GB2693, IEC384-1, GB10190, SJ/T10353
Technical Specifications
| Part Number | Capacitance (uF) | Rated Voltage (VDC) | DF (1KHz) % | Tolerance % | Dimensions (mm) W (0.8) | Dimensions (mm) H (0.8) | Dimensions (mm) T (0.8) | Dimensions (mm) P (0.5) | Dimensions (mm) L (2) | d 0.05 | Molding |
|---|---|---|---|---|---|---|---|---|---|---|---|
| KP103J2G0501 | 0.01 | 400V | 0.10 | 5 | 6.5 | 6.2 | 3.5 | 5 | 22 | 0.5 | CP V |
Technical Requirements
| Item | Performance Requirement | Test Method |
|---|---|---|
| Operating Temperature Range | -40~+105 | |
| Rated Voltage URDC | 100V, 250V, 400V, 450V, 630V, 1000V | |
| Capacitance Range | 0.0010F ~ 8.2F | |
| Capacitance Tolerance | J(5%), K(10%) | 1KHz, 1V |
| Dissipation Factor tg | 0.1% (1KHz) | 205, 1KHz, 1V |
| Withstand Voltage | Lead to Lead: No breakdown or arcing (Test Voltage: 1.5UR, Duration: 1~5sec) Lead to Case: No breakdown or arcing (Test Voltage: 2UR, Duration: 60sec) | |
| Insulation Resistance | C0.33F, 15000M C0.33F, 7500S | 100V, Charged for 1min |
| Solderability | Tinning area > 90% | Solder bath method Ta, Method 1, Solder temperature: 2605, Immersion time: 2.00.5S |
| Appearance | No burrs, pinholes, bubbles, exposed white. Leads: no long paint, no oxidation, no bending, uniform length, same diameter. Marking: clear, legible, centered, no ink smudges, no broken characters. | Visual inspection |
Testing Requirements
| Item | Performance Requirement | Test Method |
|---|---|---|
| Initial Measurement | Capacitance, Dissipation Factor (1KHz) | |
| Lead Strength | No visible damage to appearance. Tensile test: Ua1: Tensile force: 0.5d0.8mm; 10N Bending test Ub: Two bends in each direction. Torsion: Two consecutive 180 twists. | |
| Solder Heat Resistance | No visible damage to appearance, clear marking. | Solder bath method Tb, Method 1A, 2605, 101S |
| Final Measurement | Capacitance: |C/C| 5% Dissipation Factor: increase 0.004 (1KHz) | |
| Temperature Rapid Change | No visible damage to appearance. | 0A=40, 0=+105, 5 cycles, Duration: t=30min |
| Vibration | No visible damage to appearance. | Amplitude 0.75mm or acceleration 98m/s (whichever is more severe), Frequency 10~500Hz, 2h in each of three directions, total 6h |
| Shock | No visible damage to appearance. | 4000 times, acceleration 390m/s, Pulse duration: 6ms |
| Final Measurement (after Shock) | Capacitance: |C/C| 5% Dissipation Factor: increase 0.004 Insulation Resistance IR: 50% of initial value | |
| Climatic Sequence | Initial Measurement: Capacitance, Dissipation Factor (1KHz) Dry Heat: +105, 16h Cycle: Test Db, Severity b, first cycle Cold: -40, 2h Low Pressure: 15~35, 8.5Kpa, 1h (Apply UR in the last 5 minutes) Cycle: Test Db, Severity b, remaining cycles After test, apply UR for 1 minute within 15 minutes. Final Measurement: No visible damage to appearance, clear marking. Capacitance: |C/C| 10% Dissipation Factor: increase 0.004 Insulation Resistance IR: C0.33F, 3500M; C0.33F, 1000S | |
| Damp Heat (Constant) | No visible damage to appearance, clear marking. Capacitance: |C/C| 10% Dissipation Factor tg: 0.003 Insulation Resistance IR: C0.33F, 3500M; C0.33F, 1000S | Temperature: 402, Humidity: 93 %RH, Applied Voltage: UR, Duration: 500 hours |
| Endurance | No visible damage to appearance, clear marking. Capacitance: |C/C| 10% Dissipation Factor tg: 0.003 Insulation Resistance IR: C0.33F, 3500M; C0.33F, 1000S | +85, 1000h, Applied Voltage: 1.1UR (Rated Voltage) |
| Characteristics vs. Temperature | At lower category temperature -40: 0C/C3% At upper category temperature 105: -4% C/C0 | Static method, capacitor is sequentially held at each temperature: a. (202) b. (-403) d. (202) f. (1052) g. (20 2) |
Soldering Instructions
1. Manual soldering: MPP film capacitors are the most temperature-sensitive components. Limit soldering time to under 5 seconds and keep the solder joint as far from the body as possible. Reflow soldering is not recommended as it can cause performance issues due to film thermal shrinkage.
2. Wave soldering: It is advisable to install capacitors vertically on the PCB to prevent the solder wave from damaging internal materials. Avoid using lids on soldering jigs and minimize the furnace temperature. Preheating in three stages between 80-100. Temperature: 260+/-5 (lower is safer). Soldering time within 5 seconds (total time for double wave soldering). Ensure no pauses or material jams during soldering to prevent prolonged heat exposure.
3. For ambient temperatures 85, keep metallized film capacitors away from high-heat components to prevent heat from affecting normal operation.
Capacitor Operating Temperature and Rated Voltage Derating
Information regarding capacitor operating temperature and rated voltage derating is available but not detailed in a tabular format in the source text.
2512171047_KYET-KP103J2G0501_C3019055.pdf
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