Product Overview
The High Power Thick Film Chip Resistor series offers miniature, lightweight components with stable electrical performance and high reliability. Designed for automatic SMT equipment, these resistors are suitable for both reflow and wave soldering processes. They provide superior mechanical and frequency characteristics, are compliant with RoHS directives, and are halogen-free. Key advantages include low assembly costs and robust construction.
Product Attributes
- Brand: CL
- Origin: Jiangxi Changlong Technology Co., Ltd.
- Technology: Thick Film Chip
- Compliance: RoHS Directive, Halogen Free
Technical Specifications
Features
- Miniature and light weight
- Suitable for reflow and wave flow solder
- Stable electrical capability, high reliability
- Low assembly cost, suitable for automatic SMT equipment
- Superior mechanical and frequency characteristics
Type Designation
CL HPxx J Resistance TCR Resistance Packing style Special Tolerance
Construction
- Ceramic Substrate: Aluminum Oxide (Al2O3)
- Bottom Electrode: Silver (Ag)
- Top Electrode: Silver Palladium (Ag, Pd)
- Resistor Layer: Silver (Ag), Palladium (Pd), Ruthenium Dioxide (RuO2), Glass (Glass)
- Primary Overcoat: Glass (Glass)
- Secondary Overcoat: Epoxy Resin (Epoxy)
- Edge Electrode: Nickel Chromium Alloy (NiCr)
- Barrier Electrode: Nickel Layer (Ni)
- External Electrode: Tin Layer (Sn)
- Marking: Epoxy Resin (Epoxy)
Dimensions
| Type | Dimensions (L x W x t) (mm) | a (mm) | b (mm) |
|---|---|---|---|
| HP02 | 1.000.10 x 0.500.10 x 0.300.10 | 0.200.10 | 0.250.10 |
| HP03 | 1.600.15 x 0.800.15 x 0.400.10 | 0.300.20 | 0.300.20 |
| HP05 | 2.000.20 x 1.250.15 x 0.500.10 | 0.300.20 | 0.400.20 |
| HP06 | 3.200.20 x 1.600.15 x 0.550.10 | 0.500.20 | 0.500.20 |
| HP07 | 3.200.20 x 2.600.15 x 0.550.10 | 0.500.20 | 0.500.20 |
| HP10 | 5.000.20 x 2.500.15 x 0.550.10 | 0.600.20 | 0.500.20 |
| HP11 | 4.500.20 x 3.200.20 x 0.550.10 | 0.600.20 | 0.600.20 |
| HP12 | 6.400.20 x 3.200.15 x 0.550.10 | 0.600.20 | 0.500.20 |
Derating Curve
Note: Derating applies for ambient temperatures over 70. Operating Temperature Range: -55~125 -55~155.
Ratings
| Type | Rated Power | Resistance Range | Max. Working Voltage | Max. Overload Voltage |
|---|---|---|---|---|
| HP02 | 1/10W | 1~10M | 50V | 100V |
| HP03 | 1/8W | 75V | 150V | |
| HP05 | 1/4W | 150V | 300V | |
| HP06 | 1/2W | 200V | 400V | |
| HP07 | 3/4W | |||
| HP10 | 1W | |||
| HP11 | 1W | |||
| HP12 | 2W |
Note: Maximum working voltage is calculated by E=(PR). If calculated voltage is less than table value, use calculated voltage. If calculated voltage is greater than table value, use table value.
TCR Values (ppm/)
| Type | Resistance Range | Resistance Tolerance (ppm/) | |||||
|---|---|---|---|---|---|---|---|
| 0.1% | 0.25% | 0.5% | 1% | 5% | 10% | ||
| HP02 | 1~10M | / | / | / | 300 | / | / |
| HP03, HP05, HP06, HP07, HP11, HP10, HP12 | 1~10 | / | 250 | / | / | / | / |
| 10~1M | / | / | 100 | / | / | / | |
| 1M~10M | / | / | / | 250 | / | / | |
Reliability Test Methods (IEC 60115-1)
| Item | Specifications | Test Methods |
|---|---|---|
| Solderability | 95% Cover Min | 2355 solder bath, 3s0.5s |
| Resistance To Soldering Heat | No mechanical damage, R(1.0%R+0.05 ) | 2705 solder bath, 10s1s |
| Substrate Bending Test | No mechanical damage, R(1.0%R+0.05 ) | Bending distance: 0402:5mm; 0603,0805:3mm; 1206-2512:2mm, Duration:60s5s |
| T.C.R | Within specified T.C.R | +25/-55/+25/+125/+25 |
| Short Time Overload | R(1.0%R+0.05 ) for 0.1%-1%; R(2.0%R+0.05 ) for 5%,10% | 2.5x rated voltage or max. overload voltage (lower), 5s |
| Leaching | 95% Coverage | JIS C 520H:2605C for 30s |
| Thermal Shock | R(0.5%R+0.05 ) for 0.1%-1%; R(1.0%R+0.05 ) for 5%,10% | -55(30min)--normal temp(5min)--155(30min), 300 cycles |
| Component Solvent Resistance | No mechanical damage, R(1.0%R+0.05 ) | Iso-propyl alcohol (IPA), 235, 10h |
| Damp Heat, Steady State | R(1.0%R+0.05 ) for 0.1%-1%; R(2.0%R+0.05 ) for 5%,10% | 402, 93%3%RH, 1000h, rated voltage or limiting element voltage (lower) for 1.5h ON/0.5h OFF |
| Endurance at 70 | R(1.0%R+0.05 ) for 0.1%-1%; R(2.0%R+0.05 ) for 5%,10% | 702, 1000h, rated voltage or limiting element voltage (lower) for 1.5h ON/0.5h OFF |
| Voltage Proof | No breakdown or flashover | AC 100V between substrate and terminations for 1min |
| Insulation Resistance | 1000M Min | DC 100V15V between substrate and terminations for 1min |
| Intermittent Overload | No mechanical damage, R(5.0%R+0.05 ) | 2.5x rated voltage or max. overload voltage (lower) for 1s ON/25s OFF, 10000 cycles |
| Shear Test | No mechanical damage | Applying force: 0402,0603:5N; 0805:9N; 1206,1210:25N; 2010,1812,2512:45N, Duration:10s1s |
Recommend Solder Pad Size
| Type | A (mm) | B (mm) | C (mm) |
|---|---|---|---|
| CLHP02 | 0.41 | 1.43 | 0.64 |
| CLHP03 | 0.82 | 2.86 | 1.19 |
| CLHP05 | 0.97 | 3.51 | 1.40 |
| CLHP06 | 1.90 | 4.50 | 1.75 |
| CLHP07 | 1.90 | 4.50 | 3.00 |
| CLHP10 | 2.65 | 7.75 | 3.00 |
| CLHP11 | 2.50 | 7.50 | 3.70 |
| CLHP12 | 3.40 | 10.00 | 3.70 |
Soldering Condition
Reflow Soldering Temperature Curve: Preheat: 150~180, 9030s. High Temperature Zone: 230, 3010s. Peak Temperature: +250+5, 5s.
Wave Soldering Temperature Curve: Preheat: 25~100, 505s. High Temperature Zone: 235, 1010s. Peak Temperature: +235~260, 10s.
Allowed Conditions: Max Temperature: 235~260, max 10s. Soldering Iron: 350, max 3s.
Packaging
| Tape Specification (mm) | Size Code | A | B | W | F | T1 | T2 | P |
|---|---|---|---|---|---|---|---|---|
| 8.00.2 | CLHP02 | 0.650.05 | 1.200.1 | 8.00.2 | 3.50.05 | / | 0.450.1 | 2.00.1 |
| CLHP03 | 1.100.1 | 1.900.1 | 8.00.2 | 3.50.05 | / | 0.600.1 | 4.00.1 | |
| CLHP05 | 1.650.2 | 2.400.2 | 8.00.2 | 3.50.05 | / | 0.750.1 | 4.00.1 | |
| CLHP06 | 2.000.2 | 3.600.2 | 8.00.2 | 3.50.05 | / | 0.750.1 | 4.00.1 | |
| CLHP07 | 2.800.2 | 3.500.2 | 8.00.2 | 3.50.05 | / | 0.750.1 | 4.00.1 | |
| CLHP10 | 2.900.2 | 5.500.2 | 12.00.2 | 5.50.05 | 0.20.05 | 1.00.1 | 4.00.1 | |
| CLHP11 | 3.600.2 | 5.000.2 | 12.00.2 | 5.50.05 | 0.20.05 | 1.00.1 | 4.00.1 | |
| 12.00.2 | CLHP12 | 3.600.2 | 6.900.2 | 12.00.2 | 5.50.05 | 0.20.05 | 1.00.1 | 4.00.1 |
| Reel Specification (mm) | Type | M | W | T | A | B | C | D |
|---|---|---|---|---|---|---|---|---|
| 1782.0 | CLHP02, 03 | 1782.0 | 9.51.0 | 12.51.5 | 2.00.5 | 13.00.5 | 21.00.5 | 58.02.0 |
| CLHP05, 06, 07 | 12.51.0 | 15.01.5 | 3.00.5 | |||||
| 1782.0 | CLHP10, 11, 12 | 12.51.0 | 15.01.5 | 3.00.5 |
Packaging Quantity
| Packaging Style | Type | Quantity (pcs) |
|---|---|---|
| Tape & Reel | CLHP02 | 10000 |
| CLHP03 | 5000 | |
| CLHP05 | 4000 | |
| CLHP06 | 50000 | |
| CLHP07 | 10000 | |
| CLHP10 | 4000 | |
| CLHP11 | ||
| CLHP12 | ||
| Case | CLHP02 | |
| CLHP03 | ||
| CLHP05 | ||
| CLHP06 | ||
| CLHP07 | ||
| CLHP10 | ||
| CLHP11 | ||
| CLHP12 |
Operation and Storage Temperature
| Parameter | Min | Max |
|---|---|---|
| Operate Temperature | -55C | 125C /155C |
| Storage Temperature | 5C | 30C |
| Storage Humidity | 40% | 80% |
| Shelf Life | 2 Years | |
IEC E-24 & E-96 Series Resistance Cross-reference List
E-24 Series (10)
1.0, 1.1, 1.2, 1.3, 1.5, 1.6, 1.8, 2.0, 2.2, 2.4, 2.7, 3.0, 3.3, 3.6, 3.9, 4.3, 4.7, 5.1, 5.6, 6.2, 6.8, 7.5, 8.2, 9.1
E-96 Series (10)
1.00, 1.02, 1.05, 1.07, 1.10, 1.13, 1.15, 1.18, 1.21, 1.24, 1.27, 1.30, 1.33, 1.37, 1.40, 1.43, 1.47, 1.50, 1.54, 1.58, 1.62, 1.65, 1.69, 1.74, 1.78, 1.82, 1.87, 1.91, 1.96, 2.00, 2.05, 2.10, 2.15, 2.21, 2.26, 2.32, 2.37, 2.43, 2.49, 2.55, 2.61, 2.67, 2.74, 2.80, 2.87, 2.94, 3.01, 3.09, 3.16, 3.24, 3.32, 3.40, 3.48, 3.57, 3.65, 3.74, 3.83, 3.92, 4.02, 4.12, 4.22, 4.32, 4.42, 4.53, 4.64, 4.75, 4.87, 4.99, 5.11, 5.23, 5.36, 5.49, 5.62, 5.76, 5.90, 6.04, 6.19, 6.34, 6.49, 6.65, 6.81, 6.98, 7.15, 7.32, 7.50, 7.68, 7.87, 8.06, 8.25, 8.45, 8.66, 8.87, 9.09, 9.31, 9.53, 9.76
Description for Resistance Value Code and Marking of Thick Film Chip Resistor
Resistance Value Code: All resistance value codes correspond with their markings.
Marking:
- E-24 Series (0603, 5%): Three digits. First two are significant figures, third is the power of 10.
- E-24 Series (0603, 1%&0.5%): Three digits with an underline below the marking.
- E-96 Series & E-24 Series (1%&0.5%) for 0805, 1206, 1210, 2010, 2512, 4R02, 4R03: Four digits. First three are significant figures, fourth is the power of 10.
- E-96 Series for 0603: Three codes. First two digits are E-96 resistance codes, third is a multiplier code.
- Decimal Point: Indicated by "R".
- Jumper: Indicated by "0".
- 0201, 0402: No marking on the glass side.
- Non-IEC Standard Series: Marked using the closest IEC E24 series nominal resistance marking method.
- Special Requirements: Markings printed according to agreed results.
Chip Resistor Instructions for Use
Environmental Considerations: Performance may be affected in the following environments:
- Use in various liquids (water, oils, chemicals, organic solvents).
- Outdoor use exposed to direct sunlight or dust.
- Exposure to sea winds or corrosive gases (Cl2, H2S, Nh3, SO2, No2).
- Exposure to static electricity or electromagnetic waves.
- Proximity to heat-producing components, plastic cords, or flammable items.
- Sealing or coating with resin or other coating materials.
- Use involving unclean solder or water/water-soluble cleaning agents after soldering.
Precautions on Use:
- Avoid applying power exceeding normal rated power, as it may negatively affect performance and reliability.
- Handle with care when picking up with tweezers to avoid chipping the overcoat or body.
- Ensure the soldering tip does not touch the product during manual installation.
2506271720_CHANGLONG-CLHP12JN68RB_C49254407.pdf
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