Product Overview
The HIGH POWER THICK FILM CHIP RESISTOR series from Jiangxi Changlong Technology Co., Ltd. offers miniature, lightweight, and highly reliable thick film chip resistors designed for surface mount technology (SMT). These resistors are suitable for both reflow and wave soldering, providing stable electrical performance and high reliability with low assembly costs. They feature superior mechanical strength and excellent high-frequency characteristics, complying with RoHS and Halogen-free directives. Ideal for automated SMT equipment, these resistors are a robust solution for various electronic applications.
Product Attributes
- Brand: CL
- Product Type: High Power Thick Film Chip Resistor
- Origin: Jiangxi Changlong Technology Co., Ltd.
- Certifications: RoHS Directive Compliant, Halogen Free Compliant
Technical Specifications
Features
- Miniature and lightweight
- Suitable for reflow and wave flow solder
- Stable electrical capability, high reliability
- Low assembly cost, suitable for automatic SMT equipment
- Superior mechanical and frequency characteristics
Type Designation
CL HP05 J N 100R P XX
- Series Name: CL (Thick Film), HP02, HP03, HP05, HP06, HP07, HP10, HP11, HP12 (High Power)
- Tolerance: B (0.1%), C (0.25%), D (0.5%), F (1%), J (5%), K (10%)
- TCR: E (50ppm/C), F (100ppm/C), G (200ppm/C), H (600ppm/C)
- Resistance Code: 100R (Example: 100 Ohms)
- Packing Style: P (Paper Tape), B (Embossed Plastic Tape)
- Special Tolerance: N (Base on Spc)
Construction
- Ceramic Substrate: Aluminum Oxide (Al2O3)
- Bottom Electrode: Silver Electrode (Ag)
- Top Electrode: Silver Palladium Electrode (Ag, Pd)
- Resistor Layer: Silver (Ag), Palladium (Pd), Ruthenium Dioxide (RuO2), Glass (Glass)
- Primary Overcoat: Glass (Glass)
- Secondary Overcoat: Epoxy Resin (Epoxy)
- Edge Electrode: Nickel Chromium Alloy (NiCr)
- Barrier Electrode: Nickel Layer (Ni)
- External Electrode: Tin Layer (Sn)
- Marking: Epoxy Resin (Epoxy)
Dimensions
| Type | L (mm) | W (mm) | t (mm) | a (mm) | b (mm) |
|---|---|---|---|---|---|
| HP02 | 1.000.10 | 0.500.10 | 0.300.10 | 0.200.10 | 0.250.10 |
| HP03 | 1.600.15 | 0.800.15 | 0.400.10 | 0.300.20 | 0.300.20 |
| HP05 | 2.000.20 | 1.250.15 | 0.500.10 | 0.300.20 | 0.400.20 |
| HP06 | 3.200.20 | 1.600.15 | 0.550.10 | 0.500.20 | 0.500.20 |
| HP07 | 3.200.20 | 2.600.15 | 0.550.10 | 0.500.20 | 0.500.20 |
| HP10 | 5.000.20 | 2.500.15 | 0.550.10 | 0.600.20 | 0.500.20 |
| HP11 | 4.500.20 | 3.200.20 | 0.550.10 | 0.600.20 | 0.600.20 |
| HP12 | 6.400.20 | 3.200.15 | 0.550.10 | 0.600.20 | 0.500.20 |
Derating Curve
Note 1: Curve applies to CLHP02, CLHP03, CLHP05, CLHP06, CLHP07, CLHP10, CLHP11, CLHP12.
Note 2: For resistors operated in ambient over 70, rated load (rated power) shall be derated in accordance with the derating curve.
- Operating Temperature Range: Curve : -55~125, Curve : -55~155
Ratings
| Type | Rated Power | Resistance Range | Maximum Working Voltage | Maximum Overload Voltage |
|---|---|---|---|---|
| HP02 | 1/10W | 1~10M | 50V | 100V |
| HP03 | 1/8W | 75V | 150V | |
| HP05 | 1/4W | 150V | 300V | |
| HP06 | 1/2W | 200V | 400V | |
| HP07 | 3/4W | |||
| HP10 | 1W | |||
| HP11 | 1W | |||
| HP12 | 2W |
Note: Maximum working voltage is calculated by E=(PR). The standard is the calculated voltage if it's less than the table value; otherwise, the table value is used.
TCR Values
| Type | Resistance Range | Resistance Tolerance | T.C.R (ppm/) | |||||
|---|---|---|---|---|---|---|---|---|
| 0.1% | 0.25% | 0.5% | 1% | 5% | 10% | |||
| HP02 | 1~10M | / | / | / | / | / | / | 300 |
| HP03 | 250 | |||||||
| HP05 | 100 | |||||||
| HP06 | 250 | |||||||
| HP07 | 100 | |||||||
| HP11 | 250 | |||||||
| HP10 | 100 | |||||||
| HP12 | 250 | |||||||
Reliability Test Methods
| Item | Specifications | Test Methods (IEC 60115-1) |
|---|---|---|
| Solderability | 95% Cover Min | Lead-free solder bath at 2355 for 3s0.5s. |
| Resistance To Soldering Heat | No visible damage, R (1.0%R+0.05 ) | Lead-free solder bath at 2705 for 10s1s. |
| Substrate Bending Test | No visible damage, R (1.0%R+0.05 ) | Bending distance: 0402:5mm; 0603, 0805: 3mm; 1206, 1210, 2010, 1812, 2512: 2mm. Duration: 60s5s. |
| T.C.R | Within specified T.C.R | +25/-55/+25/+125/+25 |
| Short Time Overload | R (1.0%R+0.05 ) for 0.1%-1%; R (2.0%R+0.05 ) for 5%, 10% | 2.5 times rated voltage or max. overload voltage (whichever is lower) for 5 s. |
| Leaching | 95% Coverage | JIS C 520H: 2605C for 30 seconds |
| Thermal Shock | R (0.5%R+0.05 ) for 0.1%-1%; R (1.0%R+0.05 ) for 5%, 10% | -55(30min)--normal temperature(5min)--155 (30min), 300 cycles. |
| Component Solvent Resistance | No visible damage, R (1.0%R+0.05 ) | Iso-propyl alcohol (IPA), 235, 10h. |
| Damp Heat, Steady State | R (1.0%R+0.05 ) for 0.1%-1%; R (2.0%R+0.05 ) for 5%, 10% | 402, 93% 3%RH, 1000h, rated voltage or limiting element voltage (whichever is lower) for 1.5h ON/0.5h OFF. |
| Endurance at 70 | R (1.0%R+0.05 ) for 0.1%-1%; R (2.0%R+0.05 ) for 5%, 10% | 702, 1000h, rated voltage or limiting element voltage (whichever is lower) for 1.5h ON/0.5h OFF. |
| Voltage Proof | No breakdown or flashover | Apply AC 100V between substrate and terminations for 1min. |
| Insulation Resistance | 1000M Min | Apply DC 100V15V between substrate and terminations for 1min, then check insulation resistance. |
| Intermittent Overload | No visible damage, R (5.0%R+0.05 ) | 2.5 times rated voltage or max. overload voltage (whichever is lower) for 1s ON/ 25s OFF, 10000 cycles. |
| Shear Test | No visible damage | Applying force: 0402, 0603: 5N; 0805: 9N; 1206, 1210: 25N; 2010, 1812, 2512: 45N. Duration: 10s1s. |
Recommended Solder Pad Size
| Type | A (mm) | B (mm) | C (mm) |
|---|---|---|---|
| CLHP02 | 0.41 | 1.43 | 0.64 |
| CLHP03 | 0.82 | 2.86 | 1.19 |
| CLHP05 | 0.97 | 3.51 | 1.40 |
| CLHP06 | 1.90 | 4.50 | 1.75 |
| CLHP07 | 1.90 | 4.50 | 3.00 |
| CLHP10 | 2.65 | 7.75 | 3.00 |
| CLHP11 | 2.50 | 7.50 | 3.70 |
| CLHP12 | 3.40 | 10.00 | 3.70 |
Soldering Condition
Reflow Soldering Temperature Curve:
- Preheating Zone: 150~180, 9030 seconds.
- High Temperature Zone: 230, 3010 seconds.
- Peak Temperature: +2505, 5 seconds.
Wave Soldering Temperature Curve:
- Preheating Zone: +25~100, 505 seconds.
- High Temperature Soldering Zone: 235, 1010 seconds.
- Peak Temperature: +235~260, max 10 seconds.
Soldering Iron Condition: 350, max 3 seconds.
Packaging
Tape Specification
| Type | A (mm) | B (mm) | W (mm) | F (mm) | T1 (mm) | T2 (mm) | P (mm) |
|---|---|---|---|---|---|---|---|
| CLHP02 | 0.650.05 | 1.200.1 | 8.00.2 | 3.50.05 | / | 0.450.1 | 2.00.1 |
| CLHP03 | 1.100.1 | 1.900.1 | 8.00.2 | 3.50.05 | / | 0.600.1 | 4.00.1 |
| CLHP05 | 1.650.2 | 2.400.2 | 8.00.2 | 3.50.05 | / | 0.750.1 | 4.00.1 |
| CLHP06 | 2.000.2 | 3.600.2 | 8.00.2 | 3.50.05 | / | 0.750.1 | 4.00.1 |
| CLHP07 | 2.800.2 | 3.500.2 | 8.00.2 | 3.50.05 | / | 0.750.1 | 4.00.1 |
| CLHP10 | 2.900.2 | 5.500.2 | 12.00.2 | 5.50.05 | 0.20.05 | 1.00.1 | 4.00.1 |
| CLHP11 | 3.600.2 | 5.000.2 | 12.00.2 | 5.50.05 | 0.20.05 | 1.00.1 | 4.00.1 |
| CLHP12 | 3.600.2 | 6.900.2 | 12.00.2 | 5.50.05 | 0.20.05 | 1.00.1 | 4.00.1 |
Reel
| Type | M (mm) | W (mm) | T (mm) | A (mm) | B (mm) | C (mm) | D (mm) |
|---|---|---|---|---|---|---|---|
| CLHP02, CLHP03 | 1782.0 | 9.51.0 | 12.51.5 | 2.00.5 | 13.00.5 | 21.00.5 | 58.02.0 |
| CLHP05, CLHP06, CLHP07 | 1782.0 | 12.51.0 | 15.01.5 | 3.00.5 | 13.00.5 | 21.00.5 | 58.02.0 |
| CLHP10, CLHP11, CLHP12 | 1782.0 | 12.51.0 | 15.01.5 | 3.00.5 | 13.00.5 | 21.00.5 | 58.02.0 |
Packaging Quantity
| Packaging Style | Type | Quantity (pcs) |
|---|---|---|
| Tape & Reel | CLHP02 | 10000 |
| CLHP03 | 5000 | |
| CLHP05 | 4000 | |
| CLHP06 | 50000 | |
| CLHP07 | 10000 | |
| CLHP10 | 4000 | |
| CLHP11 | 10000 | |
| CLHP12 | 5000 | |
| Case | CLHP02 | 10000 |
| CLHP03 | 5000 | |
| CLHP05 | 4000 | |
| CLHP06 | 50000 | |
| CLHP07 | 10000 | |
| CLHP10 | 4000 | |
| CLHP11 | 10000 | |
| CLHP12 | 5000 |
Operation and Storage Temperature
| Parameter | MIN | MAX |
|---|---|---|
| Operate Temperature | -55C | 125C /155C |
| Storage Temperature | 5C | 30C |
| Storage Humidity | 40% | 80% |
| Shelf Life | 2 Years | |
IEC E-24, E-96 Series Resistance Cross-reference List
E-24 Series (10)
1.0, 1.1, 1.2, 1.3, 1.5, 1.6, 1.8, 2.0, 2.2, 2.4, 2.7, 3.0, 3.3, 3.6, 3.9, 4.3, 4.7, 5.1, 5.6, 6.2, 6.8, 7.5, 8.2, 9.1
E-96 Series (10)
1.00, 1.02, 1.05, 1.07, 1.10, 1.13, 1.15, 1.18, 1.21, 1.24, 1.27, 1.30, 1.33, 1.37, 1.40, 1.43, 1.47, 1.50, 1.54, 1.58, 1.62, 1.65, 1.69, 1.74, 1.78, 1.82, 1.87, 1.91, 1.96, 2.00, 2.05, 2.10, 2.15, 2.21, 2.26, 2.32, 2.37, 2.43, 2.49, 2.55, 2.61, 2.67, 2.74, 2.80, 2.87, 2.94, 3.01, 3.09, 3.16, 3.24, 3.32, 3.40, 3.48, 3.57, 3.65, 3.74, 3.83, 3.92, 4.02, 4.12, 4.22, 4.32, 4.42, 4.53, 4.64, 4.75, 4.87, 4.99, 5.11, 5.23, 5.36, 5.49, 5.62, 5.76, 5.90, 6.04, 6.19, 6.34, 6.49, 6.65, 6.81, 6.98, 7.15, 7.32, 7.50, 7.68, 7.87, 8.06, 8.25, 8.45, 8.66, 8.87, 9.09, 9.31, 9.53, 9.76
Description for Resistance Value Code and Marking of Thick Film Chip Resistor
Resistance Value Code
All the resistance value code of thick film chip resistor is corresponding with the marking.
Marking
- E-24 Series (0603, 5%): Three digits. First two are significant figures, third is the power of 10.
- E-24 Series (0603, 1% & 0.5%): Three digits with a short bar underneath.
- E-96 Series & E-24 Series (1% & 0.5%) for 0805, 1206, 1210, 2010, 2512, 4R02, 4R03: Four digits. First three are significant figures, fourth is the power of 10.
- E-96 Series for 0603: Three codes. First two are E-96 resistance codes, third is a multiplier code.
- Decimal point is represented by R.
- Jumper is represented by 0.
- 0201, 0402: No marking on the glass side.
- For non-IEC standard series, use the closest IEC E24 series nominal resistance marking.
- Special marking requirements are printed as per negotiated results.
Chip Resistor Instructions for Use
Application in Special Environments
Performance may be affected in the following environments:
- Use in various types of liquids (water, oils, chemicals, organic solvents).
- Outdoor use with direct sunlight or in dusty places.
- Exposure to sea winds or corrosive gases (Cl2, H2S, Nh3, SO2, No2 etc.).
- Exposure to static electricity or electromagnetic waves.
- Proximity to heat-producing components, plastic cords, or other flammable items.
- Sealing or coating with resin or other materials.
- Use involving unclean solder or cleaning with water/water-soluble agents after soldering.
Precautions on Use
- Avoid applying power exceeding normal rated power, as it may negatively affect performance and reliability.
- Handle with care when picking up with tweezers to avoid chipping the overcoat or body.
- Ensure the soldering tip does not touch the product during manual installation.
2506271720_CHANGLONG-CLHP12JN3R9B_C49254405.pdf
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